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Category Archives: Fuelcell

When Carbon emission is high and the globe is warming due to such emissions then the simple and immediate solution to address this issue is to convert Carbon into Hydrocarbon, and the simplest Hydrocarbon is Methane (CH4).By simply introducing Hydrogen atom into Carbon atom the entire fuel property changes. For example the heating value of coal is only 5000-6500 kcal/kg at the maximum while the heating value of Methane (natural gas) increases to 9500 kcal/m3 by the above conversion. It means the same power generated by coal can be generated by using almost half the quantity of natural gas. Converting Carbon into substituted natural gas (SNG) is one way of addressing climate change in a short span of time. By switching over the SNG from coal will cut the CO2 emission almost by 50%.

Global warming due to GHG emission has become a serious environmental issue in recent times and more and more investments are made on renewable energy projects such as solar and wind etc. In spite of the major thrust on renewable energy projects the main source of power is still generated around the world  using fossil fuel especially Coal  due to its abundance and low-cost. Moreover the investment already made on fossil fuel infrastructures are too big to be ignored and investment required to substitute coal-fired power plants by renewable energy are too large and gestation periods are too long to maintain the current electricity demand and to meet the future demands. The cost of renewable energy also is high and there is great resistance by consumers to switch over to renewable energy. Many Governments are reluctant to subsidize renewable energy due to their financial constraints. That is why countries like China which is growing at the rate of more than 8% pa are trying to decrease the ‘Carbon intensity’ rather than closing down the coal–fired power plants by setting up SNG (synthetic natural gas) plants by gasification of  coal . This will cut their Carbon emissions almost by 50% surpassing all other countries around the world in short span of time, thus meeting their emission targets agreed in “Kyoto protocol”. They can also meet the increasing electricity demand by using “syngas” generated by coal gasification plants, while reducing the Carbon pollution. They will also be able to produce Diesel and Gasoline from coal similar to the “SESOL” plant in South Africa which is already operating successfully for the past 50 years.

“Leveraging Natural Gas to Reduce Greenhouse Gas Emissions” – a summary report by Center for Energy and Climate Solutions (C2ES) have highlighted the following in their report.

“Recent technological advances have unleashed a boom in U.S. natural gas production, with expanded supplies and substantially lower prices projected well into the future. Because combusting natural gas yields fewer greenhouse gas emissions than coal or petroleum, the expanded use of natural gas offers significant opportunities to help address global climate change.

The substitution of gas for coal in the power sector, for example, has contributed to a recent decline in U.S. greenhouse gas emissions. Natural gas, however, is not carbon-free. Apart from the emissions released by its combustion, natural gas is composed primarily of methane (CH4), a potent greenhouse gas, and the direct release of methane during production, transmission, and distribution may offset some of the potential climate benefits of its expanded use across the economy.

This report explores the opportunities and challenges in leveraging the natural gas boom to achieve further reductions in U.S. greenhouse gas emissions. Examining the implications of expanded use in key sectors of the economy, it recommends policies and actions needed to maximize climate benefits of natural gas use in power generation, buildings, manufacturing, and transportation. More broadly, the report draws the following conclusions:

•The expanded use of natural gas—as a replacement for coal and petroleum—can help our  efforts to cut greenhouse gas emissions in the near to mid-term, even as the economy grows. In 2013, energy sector emissions are at the lowest levels since 1994, in part because of the substitution of natural gas for other fossil fuels, particularly coal. Total U.S. emissions are not expected to reach 2005 levels again until sometime after 2040.

• Substitution of natural gas for other fossil fuels cannot be the sole basis for long-term U.S. efforts to address climate change because natural gas is a fossil fuel and its combustion emits greenhouse gases. To avoid dangerous climate change, greater reductions will be necessary than natural gas alone can provide. Ensuring that low-carbon investment dramatically expands must be a priority. Zero-emission sources of energy, such as wind, nuclear and solar, are critical, as are the use of carbon capture-and-storage technologies at fossil fuel plants and continued improvements in energy efficiency.

• Along with substituting natural gas for other fossil fuels, direct releases of methane into the atmosphere must be minimized. It is important to better understand and more accurately measure the greenhouse gas emissions from natural gas production and use in order to achieve emissions reductions along the entire natural gas value chain.”

Countries like India should emulate the Chinese model and become self-sufficient in meeting their growing energy demand without relying completely on imported Petroleum products. Import of petroleum products is the single largest foreign exchange drain for India, restricting their economic growth to less than 5%. Countries that rely completely on coal-fired power plants can set up coal hydro-gasification and gasification plants to cut their Carbon emissions in the immediate future while setting up renewable energy projects as a long-term solution.

Transiting Carbon economy into Hydrogen economy is a bumpy road and it will not be  easy to achieve in a short span of time. The logical path for such transition will be to switch coal based power generation into gas based power generation for the following reasons.

The largest Carbon emissions are from power generation and transportation. Transportation industry is already going through a transition from fossil fuel to Hydrogen. More future cars will be based either on Fuel cell or Electric and in both cases the fuel is the critical issue. Battery technology also will be an issue for Electric cars. It is more practical to generate Hydrogen from natural gas and to set up Hydrogen fuel stations than generating Hydrogen from solar-powered water electrolysis. With improvement on Fuel cell technology it is more likely that PEM Fuel cell may be able to operate on Hydrogen derived from natural gas that is completely free from any Sulphur compounds. Even for Electric cars, natural gas will play an important role as a fuel for power generation and distribution in the near future as we transit from Carbon economy to  full-fledged Hydrogen economy.

Countries like India with highest economic growth will have to be pragmatic by setting up more SNG plants with indigenous coal than depending on imported LNG. India has only two LNG terminals now in operation but do not have gas transmission infrastructure. With increasing demand for natural gas from all over the world and lack of LNG receiving terminals, India will have to face a serious fuel and power shortage in the future. By installing more coal gasification and SNG plants with down-stream products like Diesel and petrol, India can overcome the fuel and power shortage. In fact India set up the first coal gasification and Ammonia and Urea plant in Neyveli (Neyveli Lignite Corporation) way back in Fifties after her independence and it is time to visit the past.

Renewable energy is certainly the long-term solution for energy demand but we have to consider the amount of GHG emission associated with production PV solar panels, wind turbines and batteries. There is no easy fix to cut GHG emission in short span of time but switching Carbon to hydrocarbon will certainly reduce the emissions scientists are advocating and water (steam) is the key to introduce such Hydrogen atom into the Carbon atom. That is why we always believe “Water and Energy are two sides of the same coin” and renewable Hydrogen will be the key to our future energy.

For more information on the above topic please refer to the following link:

Source: Harvard University

Link: Coal to Natural gas Fuel switching and Carbon dioxide (CO2) emission reduction.

Date: Apr 2011.

Author: Jackson Salovaara.

Battery 8hrs and Hydrogen 2 months autonomy24hrs batery storage modelBattery 10hrs and Hydrogen 17hrs autonomyBattery 8hrs and Hydrogen 2 months autonomy172 hrs (one week) battery autonomyAfrica- Australia conference

Most of the renewable energy projects that are now set up around the world are grid connected with feed-in power tariff arrangement. People can generate their own electricity by solar/wind to meet their demand and supply the surplus power to the grid at an agreed power rates. They can also draw power from the grid if there is any short fall in their production of renewable energy. It is two-way traffic. There is an opportunity for people to generate revenue by sale of surplus power. It is an incentive for people to invest on renewable energy and that is why the investment on renewable energy has steadily increased over a time. But this is not the case with many developing and under developed countries. The situation is still worse in many islands where there is no centralized power generation at all or power distribution through grids. They depend on diesel generators. Even to transport diesel from mainland they have to use diesel operated boats. They have no drinking water even though they are surrounded by sea. I happened to visit a remote island in PNG few years ago and saw the plight of those people first hand. They live in absolute poverty and nobody cares to offer them a solution. Their voices are never heard and permanently drowned in the deafening roar of the sea.

The problems of supplying clean power and water to these remote islands are not only political but also technical and commercial in nature. One has to use only commercially available systems and components which are meant for a single or three-phase grid connected power supplies. Even though renewable energy sources basically generate only direct current (DC), one has to convert them into alternate current (AC) for easy distribution and to use appliances which are designed for AC operations. Isolated communities like islands can use direct current and also use DC operated appliances because they are commercially available and they are more efficient. Anyhow most of the house appliances need DC supply and AC/DC converters are commonly used for this purpose thus sacrificing efficiency in the process. They also need better storage solutions because they are not connected to the grid and they have to necessarily store power for several days. Some of these islands are connected with inefficient wind turbines backed by diesel generators. It is an absolute necessity to incorporate a long-term storage capabilities in the system if one has to offer a continuous power and clean water. If the wind velocity is not enough (during off seasons) or if there is no sun (cloudy) for days together and if there is not enough storage capacity, then all the investment made on the project will be of no use. Any half-baked solutions will not serve the real purpose.

There are also commercial problems because a well designed system will cost more, which will eventually increase the power tariff. Unless the Government subsidizes the power   sufficiently, people cannot afford to pay for their electricity or water. It requires a careful planning and community consultations to set up a ‘stand alone renewable energy projects in islands’. Governments in the pacific islands should act with great urgency because there is also a risk of inundation by sea level rising due to global warming.

We are in the process of designing a solution to provide such islands with clean power, clean drinking water and even wireless connectivity for schools so that children can get education. It may sound ambitious but it is the first step one has to take into long journey of sustainability and self-reliance by these isolated communities. There is a good possibility that such island may one day become completely independent and self-sufficient with clean power and water.

The same solution can be implemented in other countries too. Many countries have necessary infrastructure to generate and distribute power yet they suffer regular power cuts and black outs due to inefficiencies in their system.

Our proposed solution can provide uninterrupted clean power and water because the system will have long duration centralized energy storage. We have made a detailed analysis of various alternatives available for the above purpose using Homer hybrid solution software. The solution proposes a PV solar with storage solutions using battery bank as well as Fuel cell back up. The solution also proposes a long duration of storage ranging from few hours up to a fortnight .It is a standalone system with complete energy management and suitable for remote operations. The solution can also incorporate wind turbine in addition to PV solar depending upon the site and wind velocity profile.

The model is to supply clean power and drinking water for 600 families with an average 3 people in a family. The system will supply power at the rate of 1.50kwhrs/day/person (1800 x1.5 = 2700kwhrs/day) and drinking water at the rate of 200 lits/day/person (1800 x 200 lit/person= 360,000 lits/day).The power for a desalination plant will be 1980 kwhrs/day. The system is designed for a total power generation capacity of 4680Khwhrs/day.

The model is based on battery storage as well as based on Hydrogen storage with varying durations. Comparative analysis is shown in the figures.

The first window is based on PV solar with  2 months Hydrogen autonomy.

The third window is based on PV solar with battery storage 5 days and Hydrogen 17hrs autonomy.

The fourth and fifth window is based on PV solar with battery 12hrs and Hydrogen 17hrs storage autonomy with varying panel costs

The sixth window is based on PV solar with 172 hrs (one week) battery autonomy.

The resulting analysis indicates that a centralized Hydrogen storage with Fuel cell back up offers the most economical solution even though the power tariff is higher than a system with battery storage. The investment for long duration battery storage is almost double that of Hydrogen based solution. The cost can further be reduced if and when the Electrolyzers as well as Fuel cells are manufactured on mass scale. The added advantage with this system is it can also provide Hydrogen fuel for Fuel cell cars and boats substituting diesel. One day it may become a reality that these isolated islands can become completely self sufficient in terms of water, fuel and power with no greenhouse gas emissions. This solution can be replicated to all the islands all over the world.

Note:

The above system can also be installed in many developing countries in Africa which is an emerging market. An Africa-Australia Infrastructure Conference  will be held in Melbourne, Australia on 2-3 September  2013 and it will offer a platform for Australian companies to invest in Africa on infrastructural projects.

Renewable Hydrogen offers the most potential energy source of the future for the following reasons. Hydrogen has the highest heat value compared to rest of the fossil fuels such as Diesel, petrol or butane. It does not emit any greenhouse gases on combustion. It can readily be generated from water using your roof mounted solar panels. The electrical efficiency of fuel cell using Hydrogen as a fuel is more than 55% compared to 35% with diesel or petrol engine. It is an ideal fuel that can be used for CHP applications. By properly designing a system for a home, one can generate power as well as use the waste heat to heat or air-condition your home. It offers complete independence from the grid and offers complete insulation from fluctuating oil and gas prices. By installing a renewable Hydrogen facility at your home, you can not only generate Electricity for your home but also fuel your Hydrogen car. The system can be easily automated so that it can take care of your complete power need as well as your fuel requirement for your Hydrogen car. Unlike Electric cars, you can fill two cylinders of a Hydrogen car which will give a mileage of 200miles.You can also charge your electric car with Fuel cell DC power.

Renewable Hydrogen can address all the problems we are currently facing with fossil fuel using centralized power generation and distribution. It will not generate any noise or create any pollution to the environment. It does not need large amount of water. With increasing efficiency of solar panels coming into the market the cost of renewable Hydrogen power will become competitive to grid power. Unlike photovoltaic power, the excess solar power is stored in the form of Hydrogen and there is no need for deep cycle batteries and its maintenance and disposal. It is a one step solution for all the energy problems each one of us is facing. The only drawback with any renewable energy source is its intermittent nature and it can be easily addressed by building enough storage capacity for Hydrogen. Storing large amount of energy is easy compared to battery storage.

The attached ‘You Tube’ video footage show how Solar Hydrogen can be used to power your home and fuel your Hydrogen car. Individual homes and business can be specifically designed based on their power and fuel requirements.

We have used Hydrocarbon as the source of fuel for our power generation and transportation since industrial revolution. It has resulted in increasing level of man-made Carbon into the atmosphere; and according to the scientists, the level of carbon has reached an unsustainable level and any further emission into the atmosphere will bring catastrophic consequences by way of climate change. We have already saw many natural disasters in a short of span of time. Though there is no direct link established between carbon level in the atmosphere and the global warming, there is certainly enough evidence towards increase in the frequency of natural disasters and increase in the global and ocean temeperatures.We have also seen that Hydrogen is a potential candidate as a source of future energy that can effectively substitute hydrocarbons such as Naphtha or Gasoline. However, hydrogen generation from water using electrolysis is energy intensive and the source of such energy can come only from a renewable source such as solar and wind. Another issue with electrolysis of water for Hydrogen generation is the quality of water used. The quality of water used for electrolysis is high, meeting ASTM Type I Deionized Water preferred, < 0.1 micro Siemen/cm (> 10 megOhm-cm).

A unique desalination technology has been developed by an Australian company to generate on site Hydrogen directly from seawater. In conventional seawater desalination technology using reverse osmosis process only 30-40% of fresh water is recovered as potable water with TDS less than 500 ppm as per WHO standard. The balance highly saline concentrate with TDS above 65,000 ppm is discharged back into the sea which is detrimental to the ocean’s marine life. More and more sweater desalination plants are set up all over the world to mitigate drinking water shortage. This conventional desalination is not only highly inefficient but also causes enormous damage to the marine environment.

The technology developed by the above company will be able to recover almost 75% of fresh water from seawater and also able to convert the concentrate into Caustic soda lye with Hydrogen and Chlorine as by-products by electrolysis. The discharge into the sea is drastically reduced to less than 20% with no toxic chemicals. This technology has a potential to revolutionize the salt and caustic soda industries in the future. Caustic soda is a key raw material for a number of chemical industries including PVC.Conventionally, Caustic soda plants all over the world depends on solar salt for their production of Caustic soda.Hydrogne and Chlorine are by-products.Chlrine is used for the production of PVC (poly vinyl chloride) and Hydrogen is used as a fuel.

In the newly developed technology, the seawater is not only purified from other contaminants such as Calcium, Magnesium and Sulfate ions present in the seawater but also concentrate the seawater almost to a saturation point so that it can be readily used to generate Hydrogen on site. The process is very efficient and commercially attractive because it can recover four valuable products namely, drinking water, Caustic soda lye, Chlorine and Hydrogen. The generated Hydrogen can be used directly in a Fuel cell to generate power to run the electrolysis. This process is very ideal for Caustic soda plants that are now located on seashore. This process can solve drinking water problems around the world because potable water becomes an industrial product. The concentrated seawater can also be converted in a salt by crystallization for food and pharmaceutical applications. There is a growing gap between supply and demand of salt production and most of the chemical industries are depending upon the salt from solar pans.

Another potential advantage with this technology is to use wind power to desalinate the water. Both wind power and Hydrogen will form a clean energy mix. It is a win situation for both water industry and the environment as well as for the salt and chemical industries. In conventional salt production, thousands of hectares of land are used to produce few hundred tons of low quality salt with a year-long production schedule. There is a mis match between the demand for salt by large Caustic soda plants and supply from primitive methods of solar production by solar evaporation contaminating cultivable lands.

The above case is an example of how clean energy technologies can change water, salt and chemical industries and also generate clean power economically, competing with centralized power plants fuelled with hydrocarbons. Innovative technologies can solve problems of water shortage, greenhouse gases, global warming, and environmental pollution not only economically but also environmental friendly way. Industries involved in seawater desalination, salt production, chemical industries such as Caustic soda, Soda ash and PVC interested to learn more on this new technology can write directly to this blog address for further information.

Majority of current power generation technologies are based on thermodynamic principles of heat and work. Heat is generated by  chemical reactions such as combustion of coal, oil or gas with air or pure oxygen. This heat of combustion is then converted into work by a reciprocating engine or steam turbine of gas turbine. The mechanical energy is converted into electricity in power generation and as a motive force in transportation. The fundamental principles remain the same irrespective of the efficiencies and sophistication we incorporated as we progressed. The efficiency of these systems hardly exceeds 30-40 of the heat input, while the remaining 60-70 heat is wasted. We were also able to use this waste heat and improved the efficiency of the system by way of CHP (combined heat and power) up to 80-85%.But this is possible only in situations where one can use both power and heat simultaneously. In a centralized power plant such large heat simply dissipated as a waste heat through cooling towers and in the flue gas. This is a huge loss of heat because a substantial part of heat of combustion is simply vented into the atmosphere in the form of greenhouse gases. If ‘greenhouse gas’ and ‘Global warming’ were not issues of concern to the world, probably we would have continued our business as usual.

Generation of heat by combustion of hydrocarbon is one example of a chemical reaction. In many chemical reactions, heat is either released or absorbed depending upon the type of reaction, whether it is exothermic or endothermic. Sometimes these chemical reactions are reversible. It may release heat while the reaction moves forward and it may absorb heat while it moves backward in the reverse direction. By selecting such reaction one can make use of such energy transformations to our advantages. One need not release the heat and then release the product of reaction into the air like burning fossil fuels.

Ammonia is one such reaction. When Hydrogen and Nitrogen is reacted in presence of a catalyst under high temperature and pressure the reaction goes forward releasing a large amount of energy as practiced in industries using Heber’s process. The heat released by this reaction can be converted into steam and we can generate power using steam cycle. The resulting Ammonia can further be heated in presence of a catalyst by external heat due to endothermic nature of the reaction and split into Hydrogen and Nitrogen.  However, such heat can be supplied only from external sources. One University in Australia is trying use the above principle by using solar thermal energy as a source of external heat. The advantage of this system is power can be generated without burning any fossil fuel or emitting any greenhouse gas. One can use a renewable energy sources such as solar thermal and also use Ammonia as a storage medium.

Ammonia is a potential source of energy to substitute fossil fuels. However, such Ammonia is now synthesized using Hydrocarbon such as oil and gas. The source of Hydrogen is from synthesis gas resulting from steam reformation of a Hydrocarbon. Hydrogen can also be derived from water using electrolysis using renewable energy source. In both the above cases, renewable energy is the key, without which no Hydrogen can be produced without a Hydrocarbon or an external heat is supplied for splitting Ammonia.

Ammonia can also be split into Hydrogen and Nitrogen using external heat.  The resulting Hydrogen can be used to generate power using a Fuel cell or run a Fuel cell car. Nitrogen also has many industrial applications.Thereoefore ammonia is a potential chemical that can substitute fossil fuels in the new emerging renewable economy.

Photovoltaic  solar energy  is becoming popular as a source of clean energy and an alternative to fossil fuels to combat climate change. Though the initial cost is expensive people have started realizing the potential of PV solar as  a real alternative to grid power, especially when they can export surplus power to the grid and earn some revenue. It is  a source of income for potential investors as the energy cost keeps rising steadily. The cost of solar panels, batteries and inverters are slowly coming down as the systems get more popular and more competition is created in the market. However, during cloudy days or when the solar hours are less, the power generation by solar panels is considerably low. Moreover, the ‘power in tariff ‘ system is not available in many countries especially in developing countries. Therefore, energy storage becomes an issue. Lead acid batteries serve as storage devices for smaller applications but it becomes expensive for lager systems. Operation and maintenance, replacement and waste disposal are some of the issues with battery storage.

Generating Hydrogen on site using solar power and storing Hydrogen under pressure in a tank is the best method of storing solar energy. The stored Hydrogen can be used to generate power using a Fuel cell as and when we need power. However, the amount of energy required to convert water into Hydrogen using Alkaline Electrolyzer or Solid Polymer Electrolyzer is still high, averaging 5-7 kwhrs/m3.When you calculate the economics of  Hydrogen storage versus battery storage using a computer modeling for a stand alone system, it is clear that Hydrogen storage is more economical and also guarantees an uninterrupted power supply using a Fuel cell.

One US company has developed a Carbon doped Titanium oxide nanopowder visible light photo catalyst to  generates Hydrogen using sun’s light energy. The company claims that it consumes only one-third of the power consumed by PEM Electrolyzer or half of an Alkaline Electrolyzer.It can be easily installed at roof tops and it can generate Hydrogen even at one-third of sunlight because it can effectively use short UV light and blue wave length of suns light because these energetic wavelengths penetrate cloud cover more effectively than the rest of sunlight. A 2mm modular solar panel can be installed on roof top or installed in multi-acre field installations. Even during the absence of sunlight the company claims it can use grid power to generate Hydrogen using its hybrid integral (MMO) Mixed metal oxide Titanium anode as efficiently as PEM Electrolyzer.

While a PEM electrolyzer generates about 1.3kg Hydrogen from a power input of 100Kwhrs, this model can generate about 2.5kg Hydrogen using MMO + TiO2 anode and about 3.8kg using TiO2 alone. (Based on higher heating value of Hydrogen at 39.4 kwhrs/kg).The panel consuming 26.7kwhr power at 1.0Volt DC current at Anode can generate 1.25kg Hydrogen with Electrolysis electrical efficiency at 148%.  This will make Hydrogen fuel a commercial reality because it will consume only 21.36 kwhrs of Dc power to generate 1 Kg Hydrogen. The generated Hydrogen can generate about 15 Kw power using a Fuel cell. This is an elegant solution to generate and store power using sun’s light than Photovoltaic power.

Stanley Meyer, a freelance inventor from USA demonstrated a car that ran on water, according to an Equinox programme that was televised in 1995. Stane Meyer’s dune buggy ran 100 miles from 1 gallon of water. He claimed that water would be the fuel that could revolutionize the auto industry in America. However, his tragic death in 1998 brought the issue to a closure.  Many people and institutions are still trying to replicate his invention at least partly and claiming success.  He received a   number of patents based on his inventions. He worked nearly 30 years on his invention before he began to work on a book titled, “With the Lord, there is a purpose” describing his “faith walk” with the Lord to fulfill end-time Prophecy.  He continued with his speaking engagements throughout the world.  However, such ‘free energy’ devices are still not getting the approval of the larger scientific community as well as Government agencies for some reasons or other. According to Stanley Meyer, “the law of Physics establishes a proven function based on ‘Pre-set’ conditions…change any of the conditions and the Law no longer applies….A new law emerges in the consciousness of physics. Why? Because atoms possess intelligence—-Performing ‘what if’ logic function under different ‘preset’ conditions.” His claims were based on scientific principles and explanations.  Based on his invention, many of ‘Electrolyzing devices’ appeared in the market.  They supply Do It Yourself  kits that can be fitted into a car to cut Gasoline consumptions; but they do not entirely  substitute Gasoline like Stanley Meyer demonstrated. There are still missing pieces of information or claims. He was able to show and claim “Hydrogen fracturing process to disassociate water molecules by way of voltage simulation, ionization of combustible gases by electron ejection and then preventing the water formation during thermal ignition releasing a thermal explosive energy beyond ‘normal gas burns’ levels under control state… and such an atomic energy process is environmentally safe”.   He did not use ‘Heavy water’ called ‘Deuterium’ but normal water and controlled state and shown that the covalent bond of water can be broken using an electronic circuit using water as dielectric medium of a capacitor.  It uses a high voltage but a low current and the process is instantaneous.  It differs from the ‘Faraday’s law of electrolysis’ in a conventional sense. The scientific community seems to be a little more understanding with an open mind in recent times to such ‘free energy’ concepts and devices than in the past.  ‘Resonance electrolysis’ has been reported by few institutions and people as an alternative to ‘conventional water electrolysis’ to cut energy consumption. Decomposition of water into its molecules requires high temperature above 3000°C using a process known as ‘pyrolyis’ and a technique to separate the decomposed molecules from reunion for water formation.  Prof. Mizuna of Hokkaido University of Japan and his coworkers demonstrated ‘Plasma Electrolysis’ by an experiment which showed an evolution of anomalous amount of Hydrogen and oxygen sometimes as much as 80 times more than normal Faraday’s electrolysis of gas generation. Though such reaction requires a very high temperature they could not successfully measure the reaction temperatures during the experiments. They used a Platinum anode and Tungsten cathode and a provision to separate Hydrogen and oxygen gases. They concluded at the end of the experiment that the input voltage and the current efficiency were critical parameters.  On increasing the Voltage to several thousands, they said the current efficiency can exceed unity.  The anomalous release of gases indicates that the electrolysis is not a normal electrolysis but beyond that. (Ref:Mizuno, T., T. Akimoto, and T. Ohmori. Confirmation of anomalous hydrogen generation by plasma electrolysis. in 4th Meeting of Japan CF Research Society. 2003. Iwate, Japan: Iwate University) In all these experiments the gases coming out of the system are not at high temperature but at normal room temperature.  The chemistry of water molecule decomposition and plasma pyrolysis is not fully understood.  After all ‘Cold fusion’ seems to be plausible under certain conditions and it may be a panacea for the world’s energy problems.  When our energy requirement exceeds a limit due to a population explosion and industrialization then finding a solution becomes a daunting task. Mohandas Gandhi said: “There is enough for everybody’s need but not for everybody’s greed. Be the change what you wish to see in the world”.

Bioethanol has successfully substituted Gasoline as a fuel for cars both in the form of blends with Gasoline or individually as an Anhydrous Ethanol. This  successful demonstration by Brazil opens up new generation of cars called flex-fuel cars that allow usage of various blends of Ethanol and Gasoline.Bioethanol can also be used to generate Hydrogen on site by steam reformation so that even Fuel cell cars such as Honda FCX can be felled by Bioethanol.This makes Bioethanol unique as an alternative fuel for transportation. It also facilitates on site electricity generation using Fuel cell, replacing diesel engines.

Substitution of Gasoline by  Bioethanol has several advantages over other alternative fuels. The biggest advantage with Bioethanol is, it is renewable and it allows reduction of greenhouse gases from the atmosphere and will be eligible for Carbon credit. It can be produced by both developing  as well as developed countries using  locally available agriculture produces such as cane sugar, corn, tapioca, sorghum etc. Hydrogen generated from Bioethanol is also free from Sulfur compounds normally associated with natural gas, making it an ideal fuel for Fuel cell application in cars, as well as for power generation using SOFC (solid oxide Fuel cell) or PAFC (Phosphoric acid Fuel cell).The resulting high purity Hydrogen 99.99% can be used as fuel for all type of transportation including Fuel cell Buses, scooters and even boats.

The stoichiometric reaction of steam reformation in presence of catalyst can be represented by the following chemical reaction:

C2H5OH + 3 H2O———- 6H2 + 2 CO2

The Ethanol and water mixture is preheated and the vaporized mixture is fed into a catalytic reactor. The resulting Hydrogen is contaminated with carbon monoxide. This gas mixture is separated using membrane such as Palladium to get Hydrogen with less than 50ppm CO as contaminant. Such purity is acceptable by Fuel cell such as SOFC as well as PAFC.In future a small micro-reactor for on-board reformation may be possible making Fuel cell cars with onboard liquid fuel storage.

Commercial reformers consumes about 0.88 lits of Biothanol of 96% purity to generate 1 Nm3 of Hydrogen with 60% conversion. This translates to $ 5.90 per Kg of Hydrogen. Fuel cell cars offer a mileage of 240 from 1 kg Hydrogen costing only $5.90. For on site power generation 1 kg Hydrogen generates as much as 15Kw electricity and 20Kw heat .Onsite Hydrogen generation with steam reformation also facilitates using SOFC and PAFC for high temperature power generation applications. They are ideal for CHP (combined heat and power) applications for 24×7 operations like hospitals, hotels and super markets. These fuel cells are silent in operation without any emissions except water vapor.

Governments should encourage Bioethanol production and distribution for both transportation and power generation. There is a fear that Ethanol could be diverted for potable purposes illegally depriving Governments of potential reveneues.But this can be solved by denaturing Bioethanol and making it unsuitable for potable purposes. Denaturants such Pyridine has no effect on steam reformation and number of denaturants are available. Such policies will allow the transition from fossil fuels to Hydrogen or Bioethanol.This is a simple and straight forward step any Government can take irrespective of the size or type of nation. But it requires political will, determination and leadership. Developing countries need not wait for big greenhouse emitters such as US, China and India to make a decision on their Carbon emissions but start introducing Bioethanol as fuel locally.

Synthesis of Ammonia is one of the  remarkable achievements of Chemical engineering in forties .It is a precursor for Urea, the fertilizer  that  brought about ‘Green revolution’ in agriculture industry and helped to achieve record food production all over the world. It was a milestone in modern chemistry to synthesis a molecule containing I atom of Nitrogen and 3 atoms of Hydrogen, represented by NH3 called Ammonia. The HeberBosch process for the production of Ammonia is a well established mature, commercial technology.

The process uses a Hydrocarbon source such as Naphtha or Natural gas as the feed stock to generate a synthesis gas composed of Hydrogen and Carbondioxide.The gas mixture is separated into carbon dioxide and Hydrogen using PSA (pressure swing adsorption ) technology. The resulting Hydrogen is used to combine with Nitrogen to synthesize Ammonia.

The chemical reaction can be represented by the following equation.

N2 + 3H2 ———- 2 NH3

The above reaction takes place at a pressure of 100-200 bars and temperature of 300-500C in presence of  catalysts. It is an exothermic (heat releasing) reaction and the catalyst bed is cooled and maintained at 400C to be efficient.But this process of Hydrogen generation using Hydrocarbon emits greenhouse gases. Alternatively, Hydrogen can be generated using different methods using renewable energy sources using water electrolysis. Such process may be used in the future for this application.

Nitrogen is derived from atmospheric air. The air we breathe has about 79% of Nitrogen and 21% Oxygen. But these two gases can be separated by liquefying the air by cryogenic process and distilling them into two fractions. Alternatively, they can separated using pressure swing adsorption or membrane separation process, utilizing their density differences. In either way, Nitrogen can be separated from atmospheric air. By combining the above Hydrogen and Nitrogen, it is possible to synthesis Ammonia on a commercial-scale.

The ammonia can be easily split into Hydrogen and Nitrogen by passing Ammonia through a bed of Nickel catalyst at 200-400C as and when required to generate on site Hydrogen. This Hydrogen can be used for power generation or to run our cars using PEM Fuelcell.As we have seen previously, we are now looking for various sources of Hydrogen, and Ammonia is one of the promising sources for couple of reasons. The process and technology of Ammonia production, transportation and usage is well documented and has been practiced for few decades. It does not emit  greenhouse gases.Liquified Ammonia has been widely used in air-conditioning and refrigeration systems. Ammonia can be easily metered into any system directly from the cylinder.

It is easier to use Ammonia directly into a convention internal combustion engines in place of Gasoline and this technology has already been practiced in 1880. Ammonia is pungent and any leakage can be easily identified. The advantage of using Ammonia as a fuel in cars, it does not emit any smoke  but only water vapour.It can be admixed with Gasoline or used as 100% anhydrous Ammonia. It also helps in reduction of NO2 emission, especially is diesel engines.

Ammonia has a great potential as a source of future fuel provided the sources of Hydrogen comes from water using renewable technologies or by photo electrolysis using direct sunlight.

 Photovoltaic (PV) power is becoming popular worldwide as an alternative to grid power for various reasons. It gives an energy independence and freedom, it helps reduce greenhouse gas emission and combat global warming, it helps people taking advantage of various Government subsidies and incentives, and it also generates some revenue by selling surplus power back to the grid. At the end of the period you own the system and claim depreciation and some tax benefits. All these compelling factors may motivate people to opt for PV solar power. But you should also do some math and make a cost benefit analysis to choose a right system for you.

When there is a good sunshine day after day and throughout the year, PV solar is good proposition and can be really rewarding. Unfortunately that is not the reality. There may be many cloudy, rainy and fogging days in a year and your PV solar capacity may be overestimated or underestimated. You know the real data only after one or two years of life experience. It is a long-term financial and ethical decision one has to make and the decision should be absolutely right. You can make such a decision by carefully examining all the factors, not just by looking at the first cost but looking at operating and maintenance costs and all the costs and benefits associated with them.

Storage batteries are inevitable in PV solar systems, especially for grid independent systems. Even with grid connected PV solar system the design and installation of a correct battery bank, controllers and rectifier are important issues. In this article we will discuss about grid independent system because many developing countries in Africa and Asia do not have 24×7 uninterrupted grid power supplies. Many people living in islands have to manage their own power by using diesel generators. This is the stark reality.

Let us assume that you design a system assuming a daily average power consumption of 25,000 kwhrs/day, which is suitable even for a medium size family in US. We made an optimum design study between two  systems; first  containing PV solar,battery,controller for grid independent power supply; and second  system with PV solar, battery, water Electrolyzer,Hydrogen storage  and PEM Fuel cell and a rectifier for grid independent system,  based on the same power consumption of 25,000kwhrs/day. You can clearly see the difference between the two systems by the following data.This financial analysis was made assuming there is no Government subsidies and incentives.

Grid independent system with battery storage for 25,000kwhrs/day power:

Total NPV (net present value):$ 342,926

Levelized cost of energy: $2.94/kwhrs

Operating cost/yr: $22,764

Grid independent system with Hydrogen storage for 25,000kwhrs/day power:

Total NPV (net present value): $ 169,325

Levelized cost of energy : $ 1.452/kwhrs

Operating cost/yr: 8,330

The number of batteries required in the first case is 17 numbers. In the second case, number of batteries required is only 2.Obviously,  the levelized cost of power using  PV Hydrogen (storage) is less than 50% of the power generated using PV battery (storage) for the same energy consumption of 25,000kwhrs/day. The operating cost is only one-third for PV Hydrogen system compared to battery system. Batteries are indispensable in any renewable energy system but reducing their  numbers to the lowest level is important, when the life of the system varies from 25 years to 40 years. The numbers and the cost of batteries and their maintenance cost  will make all the difference.

 

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